Why are the processing costs of infrared materials (such as germanium and silicon) higher than those of glass?
This is primarily determined by the material’s physical properties:
① High hardness and brittleness: The Knoop hardness of germanium and silicon is significantly higher than that of ordinary optical glass, implying longer polishing and grinding times and greater wear of grinding wheels and abrasives.
② Chipping and breakage: Infrared materials exhibit high hardness and brittleness, making them prone to stress‑induced chipping during machining, which increases the risk of scrap.
③ High material cost: Infrared materials have a per-gram cost far exceeding that of ordinary glass, and their processing requires specialized cooling fluids and anti-contamination measures.
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